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Hamburger Sternwarte - Buildings & Telescopes: Mirror coating facilities



Vacuum chamber, therein the 120 cm mirrors of the Oskar Luehning of telescope

With the construction of the Hamburg Schmidt mirror, mirror coating facilities were installed by Leybold in the same building (today the Oskar Luehning telescope is in the building). In the facilities both the Schmidt mirror, with a diameter of 123 cm, and the 1m Reflector Telescope were coated. The facilities were also used for the coating of the Oskar Luehning telescope, which has a diameter of 120 cm. In 1987/1988 the facilities were overhauled with a grant from the DFG (German research council). Specifically, the vacuum pumps had to be replaced. The largest mirror coated with aluminum was the 132 cm mirror of the University of Crete in Heraklion. Additionally the facilities were used intensively in the BACH experiment. Not only can mirrors with glass bodies be coated, but also aluminum mirrors can be coated with highly reflecive aluminum. This ability is used frequently by the Insitute for Atmospheric Physics.

Telescope mirrors normally consist of a glass body, which is precisely polished parabolically or spherically on one side. On this glass body a layer of highly reflective aluminum is then applied. In a vacuum chamber with a diameter of 153 cm a pressure of 5·10-5 Torr (60 billionths the normal pressure of air) is produced. Inside is the glass body with the polished surface facing upwards. When a coating is replaced, the old aluminum layer is removed first using a caustic solution. With each coating approximately 1 ccm=2.7 gram aluminum is then heated to a temperature of 2500° C and evaporated within approx. 2 minutes. The thickness of the highly reflective aluminum layer formed on the glass body thereby amounts to about 0.5 thousandths of a millimeter. With mirrors, which have a diameter smaller than 1m, a silicon layer can later be applied. It protects the mirror against small scratches and environmental influences.
Even today the facilities are in operation. Other than the Hamburg facilities, the only other comparable facilities in Germany are commerical facilities run by Zeiss in Jena. Many German observatories therefore let their mirrors be recoated in Hamburg. There are regular requests from institutes outside of Germany as well, such as from Denmark. For amateurs and other organizations telescope mirrors can be coated as well, at cost (contact 040/42891 4112).

Several smaller polished glass bodies before coating The glass bodies after coating



Text and pictures by Jan-Uwe Ness
12.Oct.2000 | jn
Translation by Ralph Douglass, 3.Jan.2002
Postscript version

last modification: 21-Dec-2001 14:52:27 by Jan-Uwe Ness